Subject = engineering Description = Harley Engineering specialise in the design, manufacture and installation of welded and fabricated sheet metal products. Category = engineering
Harley modern machine shop Engineering aim to help our
custom
ers with
fabrication
requirements beyond their capacity, or to improve operation by moving forward pre-
product
ion processing
tubular
pipe
steel
supplies first-step processing, semi-finished parts, or finished parts
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
modern machine shop To bend
tubular
pipe is problematic because of it being hollow and cylindrical or pipe-like
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
The most common processes for bending
tubular
pipe is: ram, roll, rotary-draw, heat-induction, and sand-packing and hot-slab modern machine shop forming
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
Ram
tubular
pipe bending was probably the first
tubular
pipe bending method used to cold-form materials
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
This
tubular
pipe bending method pushes a die against the tube or pipe by modern machine shop a mechanical force, forcing the pipe to conform to the contours of the die
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
Lacking internal support in the
tubular
pipe, this pipe bending process creates some cross section ovality
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
The modern machine shop thinner the wall the more deformation of the
tubular
pipe is seen
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
Maximum pipe bending angle is normally 90 degrees
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
This is a commonly used
tubular
pipe bending process where high modern machine shop levels of cross section ovality are acceptable such as furniture tubing, conduit and handrails
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
During roll pipe bending, a series of spool-like rollers apply pressure to the
tubular
pipe as it passes modern machine shop through them
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
Pipe bending Operators change the location of the rollers to produce
tubular
pipe of the desired radius
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
This pipe bending process is ideal for forming helical
tubular
pipe coils modern machine shop for heat transfer applications as well as long sweeping sections such as those used in
steel
construction-curved trusses and roof components for structures requiring large open spaces
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
It deforms the
tubular
pipe modern machine shop cross section very little for such sweeping sections.Using rotary-draw pipe bending machines, a
steel
plug fits inside the
tubular
pipe while a rotating
steel
die forms the pipe to the radius of the modern machine shop die
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
The
steel
plug, or mandrel, supports the pipe internally to reduce the amount of
tubular
pipe cross section flattening during pipe bending
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
A
tubular
pipe bending clamp device secures modern machine shop the pipe to the die
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
The
tubular
pipe bending machine rotates the die to the desired bend angle as a sliding pressure die forces the pipe to conform to the die radius
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
modern machine shop
After the pipe bending process, the operator extracts the mandrel from the
tubular
pipe, releases the clamp, then removes the bent pipe from the machine
machining
, modern machine shop, modern
machining
, on site
machining
, precision
machining
, precision
machining
jobs, quality
machining
&
metal
works, quick
machining
, site
machining
, composite
machining
With proper tooling, this
tubular
pipe modern machine shop bending process is capable of producing high quality, tight-radius bends for a wide range of applications including football goalposts, davit arms and pneumatic conveying systems